Serialization machines

DJURA’s serialization and verification machine was specifically designed for stand up bags. It ensures that stand up bags meet quality requirements and are serialized for track and trace purposes.


Our products

Serialization and labeller

The DJURA Cigar is specifically designed for serialization of cigar packaging. Despite its many functionalities, the Djura Cigar occupies less than two square meters of space.

Functionalities

  • Packaging recognition (ensures production of the correct product)
  • Packaging quality control (position and orientation, presence and position of seal or tax stamp, and EAN code verification)
  • Print surface recognition (always a centered code) Dual laser coding systems (for European and Russian markets)
  • Labeling capability
  • Code readability verification
  • Reject system for rejected packages

Versatile for different markets

Unfortunately, the regulations regarding tobacco products are not yet uniform worldwide. Requirements vary by continent and even by country. The Djura Cigar allows for production for multiple continents and countries with a single packaging solution.

Djura-Cigar

Features

  • Independent of the original equipment manufacturer (OEM) of existing machinery/production line (standalone machine).
  • Independent of the EU member state. Serialization is done according to the applicable guidelines of the respective member state.
  • Compliance with Russian laws and regulations.
  • Serialization of all packaging materials with a single laser coding system.
  • One control system for serialization and all aggregation levels.
  • Serialization takes place after the final reject (checkweigher), making the system ready for the digital tax stamp.
  • No changes in the overall layout of the entire production line. Systems are integrated into the current layout.
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Serialization and aggregate bundles

The DJURA Bundle - Case packer is a fully automatic end-of-line solution for serializing, aggregating, packaging, and palletizing bundles. Bundles are automatically provided with codes and/or labels and are automatically packed into boxes. The boxes are then automatically closed and labeled. Data from the bundles is automatically aggregated with the box and pallet.

DJURA BUNDEL SERIALISATIE EN AGGREGRATIE

Features

  • Automatic scanning of packages
  • Automatic labeling of bundles
  • Automatic aggregation between packages and bundles
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Fully automatic end-of-line solution

The DJURA Bundle - Case packer is a fully automatic end-of-line solution for serializing, aggregating, packaging, and palletizing bundles. Bundles are automatically provided with codes and/or labels and are automatically packed into boxes. The boxes are then automatically closed and labeled. Data from the bundles is automatically aggregated with the box and pallet.

Djura-Bundle-case-packer

Features

  • Automatic bundle labeling
  • Automatic bundle scanning
  • Automatic packaging into a box
  • Automatic application of a shipping label
  • Automatic aggregation with the shipping label
  • Automatic palletizing
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Aggregation and case sealer

The DJURA Cigar Aggregation - Case Sealer is an automatic solution for serializing and aggregating cigar bundles. Cigar bundles and boxes are automatically provided with codes and/or labels. A worker then packages the bundles and palletizes the boxes. Data from the bundles is subsequently automatically aggregated with the box and pallet.

Djura-Cigar-Agg-case-sealer-3D

Features

  • Automatic bundle labeling
  • Automatic bundle scanning
  • Automatic application of a shipping label
  • Automatic aggregation with the shipping label
  • Manual packaging and palletizing
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Serialization and verification machine for stand up bags

The DJURA SUB (Stand up bag) is a serialization and verification machine for stand up bags. Stand up bags are checked on quality requirements and serialized for track and trace purposes.

 Functionality

  • Coding area detection (always an aligned code on variable product surface)
  • Serialization with laser coding system
  • Supports the ECC200 Data Matrix Code
  • Up to 65 stand up bag codings/minute (data matrix code & 3 human readable text lines)
  • Code verification with vision technology
  • Product reject of disapproved stand up bags

Serialization and verification machine for stand up bags

Features

  • Independent of manufacturer (OEM) of existing machinery/production line (standalone machine, where aggregation kits (add-on modules) are installed without changing functionality and efficiency of existing machines. No communication with existing machines necessary).
  • Serialization of all stand up bag materials with one laser printing system.
  • Automated machine adjustment at product change possible.
  • One control system for serialization and all aggregation levels.
  • One reliable central control system.
  • No adjustments in the total layout of the entire production line. Systems are integrated into the current layout.
  • Serialization takes place after the last reject (check weigher) making the system ready for the digital tax-stamp.
  • Short implementation time (production line is ready for production within one week).
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Standalone serialization machine for carton tins

The DJURA Tin is a stand alone serialization machine that prints, verifies and rejects carton tins. Tins can be printed on various sides of the product for track and trace and marketing applications.

Functionality

  • Quality control of tins (form, presence and position of poster stamp and/or tax stamp and EAN code control)
  • Coding area detection (always an aligned code)
  • Laser coding system for serialization
  • Supports the ECC200 Data Matrix Code
  • Up to 135 tin codings/minute (data matrix code & 3 human readable text lines)
  • Code verification on readability with vision technology
  • Reject of disapproved tins

Standalone serialization machine for carton tins

Features

  • Independent of manufacturer (OEM) of existing machinery/production line (standalone machine, where aggregation kits (add-on modules) are installed without changing functionality and efficiency of existing machines. No communication with existing machines necessary).
  • Independent of EU state member. Serialization according the directives of individual state member.
  • Automated machine adjustment at product change.
  • One control system for serialization and all aggregation levels.
  • One reliable central control system.
  • No adjustments in the total layout of the entire production line. Systems are integrated into the current layout.
  • Serialization takes place after the last reject (check weigher) making the system ready for the digital tax-stamp.
  • Short implementation time (production line is ready for production within one week)
Get to know more
Contact us

Pouch serializing machine

The DJURA pouch is a complete solution that serializes, verifies and, if necessary, rejects pouches. Despite the all-in-one application, the DJURA only needs one square meter of floor space.

Functionality

  • Pouch recognition (production of correct product)
  • Quality control of pouch (position and orientation of the flap, presence and position of poster stamp and/or tax stamp and EAN code control)
  • Coding area detection (always an aligned code)
  • Laser coding system
  • Code verification on readability
  • Rework of approved pouches
  • Reject of disapproved pouches
  • Buffer system (line balancing)

Variety of pouch packaging

Variety in pouch models, design and materials makes the serialization process challenging. With the recognition and verification technology in the Djura, track and trace codes are always readable and accurately aligned. This results in high-quality end products and an efficient production process.

 

Pouch serializing machine

Features

  • Independent of manufacturer (OEM) of existing machinery/production line (standalone machine, where aggregation kits (add-on modules) are installed without changing functionality and efficiency of existing machines. No communication with existing machines necessary).
  • Independent of EU state member. Serialization according the directives of individual state member.
  • Serialization of all pouch materials with one laser coding system.
  • Automated machine adjustment at product change.
  • One control system for serialization and all aggregation levels.
  • One reliable central control system.
  • No adjustments in the total layout of the entire production line. Systems are integrated into the current layout.
  • Serialization takes place after the last reject (check weigher) making the system ready for the digital tax-stamp.
  • Short implementation time (production line is ready for production within one week).
Get to know more
Contact us